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Case Studies

A selection of projects from our workshop, the challenge, the engineering answer, and the result.

Automotive

Fuel Pump Mold: Capra Pickup

Client: Tat Plastic

Challenge

Limited workshop equipment combined with a highly complex product geometry.

Solution

Designed an alternative manufacturing process using the equipment available, without compromising the design intent.

Better pricing than the Chinese reference sample, with local support.

Reverse Engineering

Egg Tray Stand for Incubator

Client: Private client

Challenge

Complex modeling required from a physical sample, with no drawings available.

Solution

Reverse engineering with precise manual measurement, rebuilt as a production-ready 3D model.

Improved return on investment through more economical production.

Heavy Tooling

Trailer Fender Mold

Client: Private client

Challenge

An exceptionally heavy mold project with significant material costs.

Solution

Used cast steel instead of a solid steel block for the mold body.

Reduced raw material and machining costs while meeting strength requirements.

Precision Molding

Washing-Machine Detergent Cap Mold

Client: Private client

Challenge

A delicate part demanding fine detail in both part and mold design.

Solution

Applied 40 years of mold-making experience with EDM finishing for intricate details.

Clean, flash-free parts straight from the first trials.

Machine Building

Cylinder Boring Machine (Design & Build)

Client: Eyni Sanat Bojnord

Challenge

Designing a machine from zero, with no existing prototype to reference.

Solution

Functional analysis followed by gradual prototyping and refinement.

Lower build cost than comparable machines on the market.

Project names and details are shared with client permission. More case studies are documented on request.

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